Quality Manual
INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.105] Connecting rods and pistons. . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 10.10
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . .. . . 10.12
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . 10.13
[10.501] Exhaust Gas Recirculation (EGR) – Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.17
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . 10.18
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.5
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.356] Hydraulic foot control. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.8
[35.352] Hydraulic swing system . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.9
[35.353] Hydraulic travel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.354] Hydraulic central joint . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 35.11
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.12
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . 35.14
[35.360] Hammer and rotating bucket hydraulic system . . . . . . . . . . . . . . . . . . 35.15
Frames and ballasting ……………………………………………………….. 39
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 39.1
Tracks and track suspension ……………………………………………….. 48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.2
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 55.4
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.5
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.6
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55.7
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55.8
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . 55.11
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . 55.12
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . . . . . . . . . 55.13
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.14
[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.17
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . .. 55.19
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . 55.20
[55.524] Cab controls (Lift arm, Boom, Dipper, Bucket) . . . . . . . . . . . . . . . . . . . . . 55.21
[55.416] Swing control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.22
[55.417] Travel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.23
[55.530] Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.25
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.26
[55.514] Cab lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.27
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . 55.28
[55.992] Anti-theft system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30
Booms, dippers, and buckets ………………………………………………. 84
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.2
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.3
Platform, cab, bodywork, and decals ……………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.156] Cab glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
Case CX210D CX210D Long Reach Crawler Excavator Service Manual
Regular price
$44.90
Sale price
$150.00
Download Case CX210D CX210D Long Reach Crawler Excavator Service Manual
Part number 47891798
English
June 2015
This Factory Service Repair Manual offers all the service and repair information about Case CX210D , CX210D Long Reach Crawler Excavator. The information on this manual covered everything you need to know when you want to repair or service Case CX210D , CX210D Long Reach Crawler Excavator.
Models Covered:
CX210D Crawler excavators LC version (TIER4 FINAL) – EU Market
CX210D Long Reach Crawler excavators LC Long Reach (TIER4 FINAL) – EU Market
This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for getting a CD package for several days. you will receive this manual today via instant download on completion of payment via our secure payment processor.
Manual Contents:
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.105] Connecting rods and pistons. . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 10.10
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . .. . . 10.12
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . 10.13
[10.501] Exhaust Gas Recirculation (EGR) – Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.17
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . 10.18
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.5
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.356] Hydraulic foot control. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.8
[35.352] Hydraulic swing system . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.9
[35.353] Hydraulic travel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.354] Hydraulic central joint . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 35.11
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.12
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . 35.14
[35.360] Hammer and rotating bucket hydraulic system . . . . . . . . . . . . . . . . . . 35.15
Frames and ballasting ……………………………………………………….. 39
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 39.1
Tracks and track suspension ……………………………………………….. 48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.2
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 55.4
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.5
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.6
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55.7
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55.8
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . 55.11
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . 55.12
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . . . . . . . . . 55.13
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.14
[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.17
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . .. 55.19
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . 55.20
[55.524] Cab controls (Lift arm, Boom, Dipper, Bucket) . . . . . . . . . . . . . . . . . . . . . 55.21
[55.416] Swing control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.22
[55.417] Travel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.23
[55.530] Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.25
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.26
[55.514] Cab lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.27
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . 55.28
[55.992] Anti-theft system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30
Booms, dippers, and buckets ………………………………………………. 84
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.2
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.3
Platform, cab, bodywork, and decals ……………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.156] Cab glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Language: English
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PAGES: 3652
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