New Holland LM5020 Telehandler Service Repair Manual Download

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This professional service manual is the latest edition available and contains service procedures for the New Holland LM5020 Telehandler. In this service manual you will find detailed step-by-step instructions, illustrations, specifications and diagrams. View the service manual on your computer or print off detailed information to service or repair your equipment to the manufacturer’s standards.

Topics in the LM5020 Telehandler Service Manual include:

GENERAL INFORMATION
General instructions
Safety rules
Product identification
Environmental considerations
Maintenance techniques
Specific sealing compounds
Minimum tightening valves for threaded fasteners
Minimum tightening torques for fasteners
Load tables
Table of lubricating oils

ENGINE
Main engine specifications
Engine model views
Removal and installation of engine and radiator
Removal
Installation
Filing the engine cooling system
Bleeding air from the system
Important warnings

TRANSMISSION
Variable displacement motor
Exchanging seals
Exchanging the controller
Sealing the cover
Checking
Checking beginn of regulation control EP
Checking beginn of regulation control HD
Checking beginn of regulation control HA
Checking beginn of regulation control DA1/4, DA2, 3, 4, 5, 6
Variable displacement pump

FRONT AXLE
Wheel toe–in check
Component overhaul
Front axle removal procedure
Planetary reduction 1:6 and the steering case
Steering cylinder
Differential: normal preloaded differential unit
Flanged reduction gear 603 type: integral 603 input gear
Bevel pinion: version normal flange and nut revolution counter version
Ring and pinion adjusting: step for preloaded differential
Swinging support
Planetary reduction: 1:4,23
Differential: preloaded limited slip differential unit
Differential: with block to spheres 100%
Differential: normal differential
Differential: limited slip differential unit (45%)
Update limited slip differential
Update differential with service, negative and 100% lock brake
Bevel pinion: flanged to reductor gear 603
Ring and pinion adjusting: version pinion cover and single arm
Ring and pinion adjusting: version pinion integral and double arm
Drive shaft removal
Special tools

REAR AXLE
Drive shaft removal
Reattachment
Rear axle removal procedure
Overhaul
Installation

BRAKES
Disassembly the incoming disc brake
Assembly the incoming disc brake
Disassembly brake: service brake and mechanic parking brake
Assembly brake: service brake and mechanic parking brake
Disassembly brake: service brake and differential hydraulic lock 100%
Assembly brake: service brake and differential hydraulic lock 100%
Disassembly brake: service brake, negative brake, 100% locked
Assembly brake: service brake, negative brake, 100% locked
Disassembly brake: negative brake 4 CUP springs
Assembly brake: negative brake 4 CUP springs

HYDRAULIC SYSTEM
Hydraulic system circuit
Hydraulic control valve
Cylinders
Lifting cylinder
Boom lifting phases
Boom descent phases
Lifting cylinders dismounting instructions
Boom overhaul
Replacement of internal boom tube
Replacement of carrier chain
Tilt cylinder replacement
Extension cylinder replacement
Boom extension replacement

ELECTRICAL SYSTEM
Chapter 1 — Electrical system — general
General description
Functions
Instruments indicators
LCD display
Inputs
SAR–ANTI–TIPPING SYSTEM (Control Panel)
Warnings
Electrical connections
System layout
Control panel
Operation
Panel
System confuguration
Telehandler layout in tools calibration
Calibration mode
Enter calibration mode
Machine calibration
Tools calibration
Reset calibration
Exit calibration mode
Test mode
Panel
Step
Alarms
Panel
Alarm code
Alarm code list
SAR–ANTI–TIPPING SYSTEM (LCD Display)
Technical features
Replacement of electrical cable
Chapter 2 — Circuit diagrams

Covers: New Holland LM5020 Telehandler
Pages: 641
Format: PDF file (zipped)
Compatibility: Windows/Mac computers
File size: 344mb
Note: Instant digital download only – no printed copy or CD-ROM media.