Case IH PUMA 185 CVT , PUMA 185 , PUMA 200 CVT , PUMA 200 , PUMA 220 CVT , PUMA 220 , PUMA 240 CVT Tier 4B (final) Tractor Service Manual
Quality Manual

Case IH PUMA 185 CVT , PUMA 185 , PUMA 200 CVT , PUMA 200 , PUMA 220 CVT , PUMA 220 , PUMA 240 CVT Tier 4B (final) Tractor Service Manual

Regular price $44.90 Sale price $94.90 Unit price per

Part number 47936452

1st edition English
February 2016

This Factory Service Repair Manual offers all the service and repair information for Case IH PUMA 185 CVT , PUMA 185 , PUMA 200 CVT , PUMA 200 , PUMA 220 CVT , PUMA 220 , PUMA 240 CVT Tier 4B (final) Tractor. The information on this manual covered everything you need to know when you want to repair or service Case IH Tractor.

Models Covered:

Product.............. Market Product............Engine

PUMA 185 CVT North America F4DFE613K*B006
PUMA 200 CVT North America F4DFE613J*B006
PUMA 220 CVT North America F4DFE613H*B003
PUMA 240 CVT North America F4DFE613B*B006
PUMA 185 North America F4DFE613K*B006
PUMA 200 North America F4DFE613J*B006
PUMA 220 North America F4DFE613H*B003

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Manual Contents:

INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 10.2
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 10.7
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 10.8
[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
Clutch …………………………………………………………………………… 18
[18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . .  . . . . . 18.1
Transmission…………………………………………………………………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.155] Powershift transmission internal components. . . . . . . . . . . .  . . . . . 21.2
[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3
[21.166] Overdrive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .21.4
[21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . . . .. . . . . 21.5
[21.505] Continuously Variable Transmission (CVT) external controls . . . . . . . . . . 21.6
[21.507] Continuously Variable Transmission (CVT) internal components . . . . . .. 21.7
[21.506] Continuously Variable Transmission (CVT) lubrication system . . . . . . . . . . 21.8
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 21.9
Four-Wheel Drive (4WD) system ………………………………………….. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 23.2
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . 25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 25.4
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 27.3
[27.126] Spur gear and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
Power Take-Off (PTO) ……………………………………………………….. 31
[31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 31.2
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . .  . . . . . . 31.3
[31.116] Three-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . .  . . . . . . 31.4
[31.119] Four-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . .  . . . . . 31.5
[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.6
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 33.4
[33.350] Anti-lock Brake System (ABS) . . . . . . . . . . . . . . . . . . . .  . . . . . . . . 33.5
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.4
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.230] Priority valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . 35.6
[35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.7
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.162] Front hitch cylinders and lines . . . . . . . . . . . . . . . . . . . . .  . . . . 35.11
Pneumatic system ……………………………………………………………. 36
[36.100] Pneumatic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1
Hitches, drawbars, and implement couplings……………………………. 37
[37.120] Rear three-point hitch linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 37.2
[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 37.3
[37.106] Automatic pickup hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.4
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . .  . . . . . . . . 41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . 55.4
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . 55.6
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 55.8
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . .. . . . . 55.9
[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.021] Transmission pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.022] Transmission temperature sensors . . . . . . . . . . . . . . . . .  . . . . . . 55.13
[55.023] Transmission position sensors . . . . . . . . . . . . . . . . . . . .  . . . . . . . . 55.14
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.15
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . . . . . . . . 55.17
[55.049] Front Power Take-Off (PTO) control system . . . . . . . . . . . . . . . . . . . 55.18
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.19
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . .  . . . . . 55.20
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . 55.21
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . 55.22
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.23
[55.523] Cab hitch controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24
[55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . . . . . . . 55.25
[55.911] Global Positioning System (GPS) . . . . . . . . . . . . . . . . . . . . .  . . . . . 55.26
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . 55.27
[55.350] Anti-lock Brake System (ABS) electrical system . . . . . . . . . . . . . . . . . . 55.28
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55.29
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . . . . . . 55.31
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.32
Platform, cab, bodywork, and decals ……………………………………… 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 90.1
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 90.2

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Language: English
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PAGES: 5447
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