Download 1980-2013 Western Star 4700, 4800, 4900, 5900, 6900 Truck Service Manual PDF 

We Offers manuals high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

This professional workshop manual contains service procedures for the 1980-2013 Western Star 4700 4800 4900 5900 6900 truck chassis. In this workshop manual you will find detailed step-by-step instructions, illustrations, specifications and diagrams. View the Workshop Manual on your computer or print off detailed information to service or repair your truck to the manufacturer’s standards. The 1980-2013 Western Star 4700 4800 4900 5900 6900 Truck Workshop Manual is also referred to as the Service Manual or Repair Manual.

Topics in the 1980-2013 Western Star 4700 4800 4900 5900 6900 Truck Workshop Manual:

Note: This manual generally covers removal/installation procedures and troubleshooting. For individual component service/rebuilding please refer to the OEM.

• VIN Decoding
• Fastener Information
• EPA07/10 Engine Information
• Pulley and Drive Belt Inspection
• Drive Belt Replacement
• Air Intake
• Charge Air Cooler
• Pre-EPA07 CAC Removal and Installation
• EPA07 CAC Removal and Installation
• CAC Inspection and Leakage Test
• CAC Restriction Test
• Air Cleaner Housing Removal and Installation
• Air Cleaner Element Replacement
• Air Cleaner Restriction Checking
• Air Compressor, Bendix Tu-Flo 550 and Tu-Flo 750
• Air Governor, Bendix D-2
• Air Compressor, Bendix DuraFlo 596
• Air Compressors, Bendix BA-921/922 and Bendix 360cc
• Air Compressor, WABCO
• Alternators, Delco Remy
• Alternators, Leece-Neville
• Starter
• Fan Clutches
• Engine Block Heaters
• Eaton Fuller Heavy-Duty Clutches
• Meritor 14 and 15-1/2 Inch Clutches
• Clutch Linkage
• Hydraulic Clutch Control
• Power-Take-Off (PTO)
• Manual Transmission (Removal/Installation)
• Electronic Throttle Control, Williams
• Frame Fasteners
• Frame Assembly
• Fifth Wheel, Fontaine H5092 Series
• Fifth Wheel, Fontaine No-Slack II 6000 and 7000 Series
• Trailer Coupling, Premier 690
• Chassis Layout Diagrams
• Front Leaf-Spring Suspension
• Front AirLiner (Hendrickson AIRTEK) Suspension
• Rear Leaf-Spring Suspension, Single-Axle
• Rear Leaf-Spring Suspension, Tandem-Axle
• Rear Suspension, Freightliner AirLiner
• Rear Suspension, Freightliner TufTrac™
• Rear Suspension, Reyco
• Rear Suspension, Hendrickson RT2 and RTE2
• Rear Suspension, Hendrickson RS
• Rear Suspension, Hendrickson HAS
• Rear Suspension, Neway Air Ride AD-123 and AD-246
• Rear Suspension, Chalmers 800 Series
• Rear Suspension, Watson & Chalin PusherTag
• Rough-Ride Diagnosis
• Front Axle
• Front Axle Wheel Hubs, Brake Drums, and Wheel Bearings
• Front Axle Oil Seals
• Detroit Front Axles
• Rear Axle Alignment
• Rear Axle Wheel Hubs, Brake Drums, and Wheel Bearings
• Rear Axle Oil Seals
• Detroit Rear Axles
• Wheels and Tires
• Driveline Components
• Driveline Angularity and Balance
• Control Module, Bendix MV-3
• Air Dryer, Bendix AD-9
• Meritor Cam-Master Q Plus and P Series Brakes
• Automatic Slack Adjusters, Meritor
• Automatic Slack Adjusters, Haldex
• Automatic Slack Adjusters, Gunite
• Tandem Brake Chambers, MGM “TR” Series
• Meritor WABCO Antilock Braking System (ABS)
• Eaton Antilock Braking System (ABS)
• Eaton Brakes
• Air Reservoirs
• Air Reservoir Automatic Drain Valve, Bendix DV-2
• Air Lines and Fittings
• Quick Release Valve, Bendix QR-1
• Quick Release Valve, Bendix QR-1C
• Relay Valve, Bendix R-12 and R-14
• Double Check Valve, Bendix
• Air Brake Plumbing, Cab and Chassis
• Air Brake System Troubleshooting
• Tractor Protection Valve, Bendix TP-3
• Air Dryer, Meritor WABCO System Saver 1200
• Parking Brake Hand Valve, Bendix PP-1 and PP-8
• Trailer Air Supply Valve, Bendix PP-7
• Bendix Air Disc Brakes
• Pressure Relief Valve, Bendix ST-1 and ST-3
• Air Dryer, Meritor WABCO System Saver 1200 Plus
• Air Dryer, Bendix AD-IP
• Tractor Protection Valve, Bendix TP-3DC
• Power Steering Pump, LuK Automotive Hydraulics LF 73
• Power Steering Pump, Vickers V20F
• Power Steering Gear, TRW TAS Models
• Steering Drag Link
• Steering Column, Tilt/Telescoping, Douglas Autotech
• Steering Driveline
• Power Steering System Troubleshooting Procedures
• Power Steering Pump, TRW EV Series
• Power Steering Gear, TRW THP60
• Diesel Fuel Tanks and Fuel Lines
• Fuel/Water Separator, ConMet
• Fuel/Water Separators, Alliance/Racor
• Fuel/Water Separators, DAVCO
• Fuel Heater, Arctic Fox
• Fuel Cooler, Hayden
• Aftertreatment System, EPA07
• Aftertreatment System, EPA10
• Diesel Exhaust Fluid System, EPA10
• Electrical Systems
• Batteries
• Electrical Systems Troubleshooting and ECC
• Star Gauges
• Air Restriction Indicator/Gauge
• Lighting System
• Low Voltage Disconnect
• Power Distribution Module
• Keyless Entry
• Virtual Technician
• Datalinks
• Star Light Sleeper
• Bonded Windshield
• Front Cab Mounts
• Cab Rear Air Suspension
• Overhead Console
• Cab Repair
• Cab Doors
• Sleeper Luggage Doors
• Sleeper Exit Door
• Windshield Wipers and Washer
• Refrigerant Compressor, Climate Control
• Refrigerant Compressor, Sanden
• Cab Heater and Air Conditioner, Red Dot
• Sleeper Heater and Air Conditioner, Red Dot
• Refrigerant Compressor, Denso
• Hood
• Quarter Fenders
• National Cush-N-Aire II Seats
• Bostrom Seats
• Seat Belts
• Paint, DuPont
• Paint, PPG

Covers: 1980-2013 Western Star 4700 4800 4900 5900 6900 Trucks
Pages: 2,196
Format: PDF
File size: 70mb
Features: Searchable, printable
Compatibility: Windows/Mac/Tablet
Note: Instant digital download only – no printed copy or CD-ROM media.