Quality Manual
INTRODUCTION
Machine completion and equipment ………………………………………. 05
[05.102] Machine completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.1
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 10.1
[10.501] Exhaust Gas Recirculation (EGR) – Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 10.4
Transmission…………………………………………………………………… 21
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 21.1
[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . 21.2
[21.104] Power shuttle transmission lubrication system. . . . . . . . . . . . . . . . . . . . . . 21.3
[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . 21.4
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 21.5
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6
[21.105] Powershift transmission lubrication system . . . . . . . . . . . . . . . . . . . . . . . 21.7
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . 21.8
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9
Four-Wheel Drive (4WD) system ………………………………………….. 23
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 23.1
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 33.2
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.128] Auxiliary hydraulic function control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.352] Hydraulic swing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.724] Front loader hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 35.11
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.726] Excavator and backhoe hydraulic controls. . . . . . . . . . . . . . . . . .. . . . 35.13
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.14
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.15
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . 35.16
[35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.17
[35.703] Stabilizer hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 35.18
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.19
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . 55.1
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 55.4
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55.5
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 55.7
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . .. . . . 55.10
[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
Front loader and bucket……………………………………………………… 82
[82.100] Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
[82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2
Booms, dippers, and buckets ………………………………………………. 84
[84.114] Boom pivoting support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.2
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.3
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.4
Platform, cab, bodywork, and decals ……………………………………… 90
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . .. . . . . . . 90.1
Case 580ST 590ST 695ST Stage IIIB Backhoe Loader Tractor Service Manual
Regular price
$44.90
Sale price
$150.00
Download Case 580ST 590ST 695ST Stage IIIB Backhoe Loader Tractor Service Manual
Part number 47847146
English
June 2015
Replaces part number 84568047A
This Factory Service Repair Manual offers all the service and repair information about Case 580ST , 590ST , 695ST Stage IIIB Tractor Backhoe Loader. The information on this manual covered everything you need to know when you want to repair or service Case 580ST , 590ST , 695ST Stage IIIB Tractor Backhoe Loader.
Models Covered:
Product Market Product Engine
580ST T4 Europe F5HFL413C*A001
590ST T4 Europe F5HFL413B*A002
695ST T4 Europe F5HFL413B*A002
This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for getting a CD package for several days. you will receive this manual today via instant download on completion of payment via our secure payment processor.
Manual Contents:
Machine completion and equipment ………………………………………. 05
[05.102] Machine completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05.1
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 10.1
[10.501] Exhaust Gas Recirculation (EGR) – Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 10.4
Transmission…………………………………………………………………… 21
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 21.1
[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . 21.2
[21.104] Power shuttle transmission lubrication system. . . . . . . . . . . . . . . . . . . . . . 21.3
[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . 21.4
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 21.5
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6
[21.105] Powershift transmission lubrication system . . . . . . . . . . . . . . . . . . . . . . . 21.7
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . 21.8
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9
Four-Wheel Drive (4WD) system ………………………………………….. 23
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 23.1
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 33.2
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.128] Auxiliary hydraulic function control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.352] Hydraulic swing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.724] Front loader hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 35.11
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.726] Excavator and backhoe hydraulic controls. . . . . . . . . . . . . . . . . .. . . . 35.13
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.14
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.15
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . 35.16
[35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.17
[35.703] Stabilizer hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 35.18
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.19
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . 55.1
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 55.4
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55.5
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 55.7
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . .. . . . 55.10
[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
Front loader and bucket……………………………………………………… 82
[82.100] Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
[82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2
Booms, dippers, and buckets ………………………………………………. 84
[84.114] Boom pivoting support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.2
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.3
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.4
Platform, cab, bodywork, and decals ……………………………………… 90
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . .. . . . . . . 90.1
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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