Download Case 650M Tier 4B (final) Crawler Dozer Service Manual 

Part number 48153338
1st edition English
April 2018

This Factory Service Repair Manual offers all the service and repair information about Case 650M Tier 4B (final) Crawler Dozer. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment. The information on this manual covered everything you need to know when you want to repair or service on Case 650M Tier 4B (final) Crawler Dozer.

Models Covered:

Product Market Product Engine
650M Long Track (LT) – Tier 4B (final) [NHC100263 – ] North America F5HFL463D*G805
650M Wide Track (WT) / Low Ground Pressure (LGP) – Tier 4B (final) [NHC100263 – ] North America F5HFL463D*G805

Manual Contents:

INTRODUCTION
Maintenance ………………………………………………………………………………….. 00
[00.150] Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . 00.1
[00.AAA] Maintenance generic sub-group. . . . . . . . . . . .  . . . . . . . . . . . . . 00.2
Engine……………………………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 10.4
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 10.5
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment. . . . . . . . . . . . . .. . . . . 10.7
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 10.10
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11
Power coupling……………………………………………………………………………………………… 19
[19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1
Hydrostatic drive……………………………………………………………………………………….. 29
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1
Brakes and controls …………………………………………………………………………………. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 33.1
Hydraulic systems………………………………………………………………………………………. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 35.3

[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 35.4
[35.741] Dozer blade cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 35.5
Hitches, drawbars, and implement couplings……………………………………………………. 37
[37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 37.1
Tracks and track suspension ……………………………………………………………………… 48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . 48.1
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 48.4
[48.140] Dropbox and final drive . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 48.5
Cab climate control …………………………………………………………………………………… 50
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 50.2
Electrical systems ………………………………………………………………………………………. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . . . . . . . . .. . . . 55.8
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
Lubrication system………………………………………………………………………………………. 71

[71.460] Grease lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.1
Dozer blade and arm………………………………………………………………………………….. 86
[86.110] Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1
[86.124] Dozer pushbeams and struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.2
Tools ………………………………………………………………………………………………………… 89
[89.128] Ripper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
Platform, cab, bodywork, and decals ……………………………………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.8

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Language: English
Format: PDF
PAGES: 2046
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