Quality Manual
INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . .. . . 10.2
[10.501] Exhaust Gas Recirculation (EGR) – Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Transmission…………………………………………………………………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . 21.2
[21.105] Powershift transmission lubrication system . . . . . . . . . . . . . . . . . . 21.3
[21.155] Powershift transmission internal components. . . . . . . . . . . .. . . 21.4
[21.700] Torque converter . . . . . . . . . . . . . . . . . . .. . . . . . . 21.5
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . 25.2
Rear axle system……………………………………………………………… 27
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.600] Tandem axle. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 27.3
[27.650] Chain drive system. . . . . . . . . . . . . . . . . . .. . . . . . . . . . 27.4
Hydrostatic drive………………………………………………………………. 29
[29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . .. . . . . . . . 29.2
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 35.4
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.5
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.6
[35.354] Hydraulic central joint . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.7
[35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.741] Dozer blade cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.742] Ripper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.10
[35.310] Distributor and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering…………………………………………………………………………. 41
[41.200] Hydraulic control components. . . . . . . . . . . . . .. . . . . . . . . . . . 41.1
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . .. . . . . 55.4
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . . . . . . . . . . 55.5
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.530] Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . 55.9
Dozer blade and arm…………………………………………………………. 86
[86.110] Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1
[86.112] Moldboard blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.2
Tools …………………………………………………………………………….. 89
[89.128] Ripper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
Platform, cab, bodywork, and decals ……………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 90.1
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . .. . . . . . . . . 90.2
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
Case 836C 836C AWD 856C 856C AWD Motor Grader Service Manual
Regular price
$39.90
Sale price
$120.00
Download Case 836C 836C AWD 856C 856C AWD Motor Grader Service Manual
This Factory Service Repair Manual offers all the service and repair information about Case 836C , 836C AWD , 856C , 856C AWD Motor Grader. The information on this manual covered everything you need to know when you want to repair or service Case 836C , 836C AWD , 856C , 856C AWD Motor Grader.
Part number 47829048
English
January 2015
Models Covered:
Product Market Product Engine
836C Europe F4HFE613Y*B003
836C AWD Europe F4HFE613Y*B003
856C Europe F4HFE613Y*B003
856C AWD Europe F4HFE613Y*B003
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Manual Contents:
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . .. . . 10.2
[10.501] Exhaust Gas Recirculation (EGR) – Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Transmission…………………………………………………………………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . 21.2
[21.105] Powershift transmission lubrication system . . . . . . . . . . . . . . . . . . 21.3
[21.155] Powershift transmission internal components. . . . . . . . . . . .. . . 21.4
[21.700] Torque converter . . . . . . . . . . . . . . . . . . .. . . . . . . 21.5
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . 25.2
Rear axle system……………………………………………………………… 27
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.600] Tandem axle. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 27.3
[27.650] Chain drive system. . . . . . . . . . . . . . . . . . .. . . . . . . . . . 27.4
Hydrostatic drive………………………………………………………………. 29
[29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . .. . . . . . . . 29.2
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 35.4
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.5
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.6
[35.354] Hydraulic central joint . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 35.7
[35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.741] Dozer blade cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.742] Ripper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.10
[35.310] Distributor and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering…………………………………………………………………………. 41
[41.200] Hydraulic control components. . . . . . . . . . . . . .. . . . . . . . . . . . 41.1
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . .. . . . . 55.4
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . . . . . . . . . . 55.5
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.530] Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . 55.9
Dozer blade and arm…………………………………………………………. 86
[86.110] Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1
[86.112] Moldboard blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.2
Tools …………………………………………………………………………….. 89
[89.128] Ripper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
Platform, cab, bodywork, and decals ……………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 90.1
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . .. . . . . . . . . 90.2
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Language: English
Format: PDF
PAGES: 1273
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