Service Manual - Case 1650M Stage IIIB EU Crawler Dozer
Quality Manual

Case 1650M Stage IIIB EU Crawler Dozer Service Manual

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This Factory Service Repair Manual offers all the service and repair information about Case 1650M Stage IIIB Crawler Dozer. The information on this manual covered everything you need to know when you want to repair or service Case 1650M Stage IIIB Crawler Dozer.

Part number 47907869
2nd edition English
October 2015
Replaces part number 47619918

Models Covered:

Europe:

1650M Extra Long Track (XLT), Bulldozer (BD) Blade [NCDC16500 – ] , 1650M
Extra Long Track (XLT), Bulldozer (BD) Blade [NDDC16500 – ] , 1650M Extra
Long Track (XLT), Bulldozer (BD) Blade [NEDC16000 – ] , 1650M Extra Long
Track (XLT), Bulldozer (BD) Blade [NFDC16000 – ] , 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NCDC16500 – ] , 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NDDC16500 – ] , 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NEDC16000 – ] , 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NFDC16000 – ] , 1650M Wide Track (WT) /
Low Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NCDC16500 – ] ,
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT)
Blade [NDDC16500 – ] , 1650M Wide Track (WT) / Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade [NEDC16000 – ] , 1650M Wide Track (WT) / Low
Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NFDC16000 – ]

Manual Contents:

INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . 10.5
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . 10.7
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . 10.9
Hydrostatic drive………………………………………………………………. 29
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 29.1
Brakes and controls ………………………………………………………….. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.741] Dozer blade cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
Tracks and track suspension ……………………………………………….. 48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2

[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
[48.140] Dropbox and final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.5
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 55.2
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . 55.6
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . .  . . . . . 55.15
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.16
Dozer blade and arm…………………………………………………………. 86
[86.110] Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1
[86.124] Dozer pushbeams and struts . . . . . . . . . . . . . . . . . . . . . . . . 86.2
Tools …………………………………………………………………………….. 89
[89.128] Ripper assembly . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 89.1

Platform, cab, bodywork, and decals ……………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Language: English
Format: PDF
PAGES: 2184
Platform: Windows Phone, I pad and Mac
Delivery: Instant Download After Payment.
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