Download Case 580N EP Tier 4B (final) Backhoe Loader Tractor Service Manual 

PIN NHC740227 and above
Part number 48194542
1st edition English
November 2017

This Factory Service Repair Manual offers all the service and repair information about Case 580N EP Tier 4B (final) Tractor Loader Backhoe. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment. The information on this manual covered everything you need to know when you want to repair or service on Case 580N EP Tier 4B (final) Tractor Loader Backhoe.

Models Covered:

Product Market Product Engine
580N EP Two-Wheel Drive (2WD) Tier 4B (final) [NHC740227 – ] North America F5HFL463D*F005
580N EP Four-Wheel Drive (4WD) Tier 4B (final) [NHC740227 – ] North America F5HFL463D*F005

Manual Contents:

INTRODUCTION
Engine………………………………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 10.8
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 10.9
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment. . . . . . . . . . . . . . . 10.10
Transmission………………………………………………………………………………………………. 21
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 21.1
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 21.2
[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . .. . . . . . 21.3
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . 21.4
[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . 21.5
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . 21.6
Front axle system ………………………………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . 25.3
[25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 25.4
Rear axle system………………………………………………………………………………………. 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 27.1

[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .  . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 27.3
Brakes and controls …………………………………………………………………….. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . .. . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems………………………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 35.5
[35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 35.8
[35.525] Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . .  . . . . . . . . 35.9
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . .  . . . . . . . 35.10
[35.703] Stabilizer hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.726] Excavator and backhoe hydraulic controls. . . . . . . . . . . . . . . . . . . . 35.13
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.14
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.15
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . . . . . . . . 35.16
[35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 35.17
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . .  . . . . . . 35.18
Frames and ballasting ……………………………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
[39.129] Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 39.2
Steering………………………………………………………………………………………………. 41

[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels……………………………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control ………………………………………………………………………………. 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ……………………………………………………………………………. 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 55.1
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 55.4
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 55.5
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . .. . . . . . 55.6
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . . . . . . 55.7
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 55.8
[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
Front loader and bucket………………………………………………………………………. 82
[82.100] Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
[82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2
Booms, dippers, and buckets …………………………………………………………………… 84
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1
[84.114] Boom pivoting support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 84.2
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 84.3
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.4

Platform, cab, bodywork, and decals …………………………………………………….. 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 90.1
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 90.5
[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6
[90.156] Cab windshield and windows . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 90.7

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Language: English
Format: PDF
PAGES: 2999
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