Download Case 580N EP Tier 4B (final) Tractor Backhoe Loader Service Manual 

It is Original Workshop Service Repair manual contains information to carry out service and repair on Case 580N EP Tier 4B (final) Tractor Backhoe Loader. This professional quality repair manual (also known as a service manual or shop manual) contains detailed step-by-step instructions, specifications and accurate illustrations for the Case 580N EP Tier 4B (final) Tractor Backhoe Loader. View the manual on your computer or print off pages as needed. Download this manual and get started on your project within minutes.

Manual Contents:

INTRODUCTION
Engine………………………………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 10.8
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 10.9
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment. . . . . . . . . . . . . . . 10.10
Transmission………………………………………………………………………………………………. 21
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 21.1
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 21.2
[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . .. . . . . . 21.3
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . 21.4
[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . 21.5
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . 21.6
Front axle system ………………………………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . 25.3
[25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 25.4
Rear axle system………………………………………………………………………………………. 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 27.1

[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .  . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 27.3
Brakes and controls …………………………………………………………………….. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . .. . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems………………………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 35.5
[35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 35.8
[35.525] Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . .  . . . . . . . . 35.9
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . .  . . . . . . . 35.10
[35.703] Stabilizer hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.726] Excavator and backhoe hydraulic controls. . . . . . . . . . . . . . . . . . . . 35.13
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.14
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.15
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . . . . . . . . 35.16
[35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 35.17
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . .  . . . . . . 35.18
Frames and ballasting ……………………………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
[39.129] Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 39.2
Steering………………………………………………………………………………………………. 41

[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels……………………………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control ………………………………………………………………………………. 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ……………………………………………………………………………. 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 55.1
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . 55.4
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 55.5
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . .. . . . . . 55.6
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . . . . . . 55.7
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 55.8
[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
Front loader and bucket………………………………………………………………………. 82
[82.100] Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
[82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2
Booms, dippers, and buckets …………………………………………………………………… 84
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1
[84.114] Boom pivoting support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . 84.2
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 84.3
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.4

Platform, cab, bodywork, and decals …………………………………………………….. 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . 90.1
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . 90.5
[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6
[90.156] Cab windshield and windows . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 90.7

Language: English
Pages: 2999
Format: PDF
Features: Bookmarked, searchable, printable
Compatibility: Windows/Mac/Tablet/Mobile