Service Manual - Case CX210B CX230B CX240B CX210B Forestry Machine Crawler Excavator
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Case CX210B CX230B CX240B CX210B Forestry Machine Crawler Excavator Service Manual

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This Factory Service Repair Manual offers all the service and repair information about Case CX210B , CX230B , CX240B , CX210B Forestry Machine Crawler Excavator. The information on this manual covered everything you need to know when you want to repair or service Case CX210B , CX230B , CX240B , CX210B Forestry Machine Crawler Excavator.

Part number 47915916
English
July 2015

Models Covered:

CRAWLER EXCAVATOR CX210B-CX230B-CX240B
CRAWLER EXCAVATOR CX210B Forestry machine

Manual Contents:

1 GENERAL INFORMATION
Safety, general information and torque specifications……………………………… 1001
Specifications and special torque settings………………………………………………. 1002
2 ENGINE
Removal and installation of the engine…………………………………………………… 2000
Fuel-cooler, engine inter-cooler, radiator and oil-cooler…………………………….. 2001
Removal and installation of the turbo charger …………………………………………. 2004
Removal and installation of EGR cooler and EGR valve…………………………… 2005
Removal and installation of the engine hood…………………………………………… 2006
Engine specifications………………………………………………………………………………….*
Disassembly and assembly of the engine ……………………………………………………..*
3 FUEL SYSTEM
Removal and installation of the fuel tank………………………………………………… 3001
Removal and installation of the supply pump and common rail …………………. 3004
Removal and installation of the injectors ………………………………………………… 3005
Fuel engine system ……………………………………………………………………………………*
4 ELECTRICAL SYSTEM
Service connector kit …………………………………………………………………………… 4000
Electrical and engine functions and service support ………………………………… 4001
Removal and installation of the starter motor ………………………………………….. 4004
Removal and installation of the alternator ………………………………………………. 4005
Electrical equipment and electrical circuit diagrams…………………………………. 4020
Engine error code (DTC) ……………………………………………………………………… 4021
Main body error code (DTC)…………………………………………………………………. 4022
Troubleshooting, 4HK1 engine ……………………………………………………………… 4023
5 UNDERCARRIAGE
Removal and installation of tracks …………………………………………………………. 5001
Upper and lower rollers ……………………………………………………………………….. 5003
Take-up roller……………………………………………………………………………………… 5005
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission…………………………………………………………………….. 6001
Disassembly and assembly of the drive motor and
final drive transmission…………………………………………………………………….. 6002
Removal and installation of the swing motor and
swing reduction gear, CX210B-CX230B …………………………………………….. 6003
Removal and installation of the swing motor and
swing reduction gear, CX240B………………………………………………………….. 6003
Disassembly and assembly of the swing reduction gear, CX210B-CX230B … 6004
Disassembly and assembly of the swing reduction gear, CX240B……………… 6004
7 UNDERCARRIAGE HYDRAULICS

8 UPPER-STRUCTURE HYDRAULICS
Specifications, troubleshooting, inspections and
hydraulic pressure settings………………………………………………………………..8001
Removal and installation of the hydraulic reservoir …………………………………..8002
Removal and installation of the main hydraulic pump………………………………..8003
Removal and installation of the main hydraulic control valve………………………8004
Removal and installation of the attachment cylinders………………………………..8005
Removal and installation of the hydraulic swivel ……………………………………….8006
Removal and installation of the pilot function blocks………………………………….8007
Disassembly and assembly of the main hydraulic pump ……………………………8010
Disassembly and assembly of the main hydraulic pump, CX210B NLC……….8010
Disassembly and assembly of the main hydraulic control valve ………………….8011
Disassembly and assembly of the attachment cylinders ……………………………8012
Disassembly and assembly of the hand control levers ………………………………8013
Disassembly and assembly of the foot control pedals……………………………….8014
Disassembly and assembly of the cushion control valve……………………………8016
Removal and installation of the safety valve …………………………………………….8017
Disassembly and assembly of the swing motor, CX210B-CX230B ……………..8019
Disassembly and assembly of the swing motor, CX240B…………………………..8019
Hydraulic functions ………………………………………………………………………………8020
Hydraulic component functions………………………………………………………………8030
9 UPPER-STRUCTURE
Removal and installation of the counterweight …………………………………………9002
Removal and installation of the boom, dipper and bucket ………………………….9003
Removal and installation of the seat ……………………………………………………….9004
Removal and installation of the cab and cab equipment ……………………………9005
Air conditioner functions and troubleshooting…………………………………………..9006
Air conditioning unit ……………………………………………………………………………..9007
Air conditioning components………………………………………………………………….9009
Large size hydraulic schematics, CX210B……………………………………………. Pocket
Large size hydraulic schematics, CX210B LR………………………………………. Pocket
Large size hydraulic schematics, CX210B-CX230B NLC & 2PC …………….. Pocket
Large size hydraulic schematics, CX240B……………………………………………. Pocket
Large size hydraulic schematics, CX240B LR………………………………………. Pocket
Large size electrical schematics CX210B Forestry Machine…………………….. Pocket

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Language: English
Format: PDF
PAGES: 1805
Platform: Windows Phone, Ipad and Mac
Delivery: Instant Download After Payment.
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