{"product_id":"service-manual-caterpillar-3406b-4mg-7fb-5kj-diesel-engine-download","title":"Caterpillar Cat 3406B (Prefix 4MG 7FB 5KJ) Diesel Engine Service Manual","description":"\u003ch1 class=\"product-single__title\" data-mce-fragment=\"1\" itemprop=\"name\"\u003eCaterpillar Cat 3406B (Prefix 4MG 7FB 5KJ) Diesel Engine Service Manual\u003c\/h1\u003e\n\u003cp\u003eCaterpillar Cat 3406B (Prefix 4MG 7FB 5KJ) Diesel Engine Service Manual\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eIt is Original 8-volume service manual set contains complete specifications, systems operation information, disassembly and assembly procedures, testing and adjusting instructions and troubleshooting steps for Caterpillar 3406B diesel engines. This is a complete OEM reference for professional mechanics to service and overhaul the engine. View the manuals on your computer or print off pages as needed.\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePlease contact us with your engine serial number if you have compatibility questions.\u003c\/span\u003e\u003cbr\u003e\u003cbr\u003e\u003cstrong\u003eTopics in the Caterpillar 3406B Diesel Engine Service Manual:\u003c\/strong\u003e\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eEngine Specifications\u003c\/span\u003e\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eEngine Systems Operation\u003c\/span\u003e\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eFuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAir Inlet And Exhaust System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eJake Brake\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eLubrication System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBrakeSaver\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCooling System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eElectrical System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eDisassembly and Assembly\u003c\/span\u003e\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eAir Compressor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Lines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Line Adapters\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eElectric Starting Motor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTachometer Drive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Priming Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Filter And Base\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Transfer Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Ratio Control For Use With Earlier Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Ratio Control For Use With Later Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAutomatic Timing Advance 7FB1-Up, 4MG1-4MG3599\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Pump Housing And Governor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eGovernor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Pumps\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Pump Housing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTurbocharger (TV72 \u0026amp; TV78)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTurbocharger (S4A)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eWater Temperature Regulator And Manifold\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eWater Temperature Regulator (Ford)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Oil Cooler\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Filter And Base\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Filter Base\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eExhaust Manifold\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAlternator And Mounting Group\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eWater Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve Covers\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eRocker Shaft Assemblies And Push Rods\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eRocker Shaft Assemblies\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve Lifters\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Nozzles (Earlier)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Nozzle Adapters (Earlier)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Nozzles And Adapters (Later)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAftercooler Core\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAftercooler Housing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCylinder Head Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eSpacer Plate\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValves\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve Seat Inserts\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBridge Dowels\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve Guides\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Pan\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFlywheel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePiston Cooling Tubes\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eConnecting Rod Bearings\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCrankshaft Main Bearings\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePistons And Connecting Rod Assemblies\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCrankshaft\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCamshaft Bearings\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCrankshaft Front Seal And Wear Sleeve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCrankshaft Rear Seal And Wear Sleeve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eVibration Damper And Pulley\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCylinder Liners\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFan Drive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFlywheel Housing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Front Support\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCamshaft\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTiming Gears And Plate\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAir Compressor And Accessory Drive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTiming Gear Cover\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Cooler (BrakeSaver)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFlywheel (BrakeSaver)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBrakeSaver Control Valve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBrakeSaver\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Pan (BrakeSaver)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Pump (BrakeSaver)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eJacobs Engine Brake\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTesting and Adjusting\u003c\/span\u003e\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eBrakesaver Troubleshooting\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePull-Down RPM Check\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eKlunk Check (Check For Free Movement Of The Valve Spool)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBrakeSaver Troubleshooting Problem List\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel System Inspection\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Transfer Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eChecking Engine Cylinders Separately\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injection Lines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Injector Testing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eChecking the Plunger and Lifter of an Injection Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eRemoval and Installation of Fuel Injection Pumps\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eRemoval of Fuel Injection Pumps\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eInstallation of Fuel Injection Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFinding Top Center Compression Position for No. 1 Piston\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eChecking Engine Timing With 8T53\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eChecking Engine Timing By Timing Pin Method 7FB1-Up, 4MG1-4MG3599\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Timing By Timing Pin Method 4MG36\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Setting Procedure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Ratio Control And Governor Check (Earlier Engines)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Ratio Control Adjustment (All Engines Except CARB Approved) For Use With Earlier Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Ratio Control Adjustment (CARB Approved Engines) For Use With Earlier Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCheck And Adjustment Of The Fuel Ratio Control Linkage For Use With Earlier Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Ratio Control And Governor Check (Later Engines)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel Ratio Control Adjustment (Later Engines)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Speed Measurement\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eGovernor Adjustments\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAir Inlet And Exhaust System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eRestriction Of Air Inlet And Exhaust\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eMeasurement Of Pressure In Inlet Manifold\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eExhaust Temperature\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAir To Air Aftercooled Systems\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eVisual Inspection\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAir System Restriction\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTurbocharger Failure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eInlet Manifold Pressure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAftercooler Core Leakage\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eDynamometer Test\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCrankcase (Crankshaft Compartment) Pressure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCompression\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCylinder Head\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValves\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve Seat Inserts\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve Guides\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eChecking Valve Guide Bores\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBridge Dowel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBridge Adjustment\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve Clearance Setting\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eJake Brake Adjustment\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eLubrication System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eToo Much Oil Consumption\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Leakage On Outside Of Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Leakage Into Combustion Area Of Cylinders\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eMeasuring Engine Oil Pressure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Pressure Is Low\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCrankcase Oil Level\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Pump Does Not Work Correctly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Filter Bypass Valves\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eToo Much Clearance At Engine Bearings Or Open Lubrication System (Broken Or Disconnected Oil Line Or Passage)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePiston Cooling Tubes (Jets)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOil Pressure Is High\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eToo Much Bearing Wear\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eIncreased Oil Temperature\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCooling System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eVisual Inspection Of The Cooling System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTesting The Cooling System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTest Tools For Cooling System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eChecking Pressure Cap\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTesting Radiator And Cooling System For Leaks\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eGauge For Water Temperature\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eWater Temperature Regulators\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBelt Tension Chart\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBasic Block\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePiston Rings\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eConnecting Rods And Pistons\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eConnecting Rod And Main Bearings\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCylinder Block\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eProjection Of Cylinder Liner\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFlywheel And Flywheel Housing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFace Run Out (Axial Eccentricity) Of The Flywheel Housing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBore Runout (Radial Eccentricity) Of The Flywheel Housing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFace Runout (Axial Eccentricity) Of The Flywheel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBore Runout (Radial Eccentricity) Of The Flywheel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eVibration Damper\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eElectrical System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTest Tools For Electrical System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eBattery\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCharging System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAlternator Regulator Adjustment (Delco-Remy)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAlternator Pulley Nut Tightening (Delco-Remy)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eStarting System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePinion Clearance Adjustment (Delco-Remy)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePinion Clearance Adjustment (Bosch)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eTroubleshooting\u003c\/span\u003e\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eIntroduction\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eHigh Fuel Consumption\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eHigh Fuel Consumption Complaints\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eLow Power And Engine Response Complaints\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eLow Power Complaints\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Response Complaints\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePrimary Engine Checks\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eRoad Test\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eNon-Engine Related Problems\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eMisfiring And Running Rough\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eExcessive Black Or Gray Exhaust Smoke\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eExcessive White Or Blue Exhaust Smoke\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eHard Starting (Engine Crankshaft Turns Freely)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Does Not Start\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCooling System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eLoss Of Coolant\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFuel In Crankcase Oil\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Vibration Troubleshooting\u003c\/span\u003e\u003cbr\u003e\u003cbr\u003e\u003cspan\u003eCovers: Caterpillar 3406B diesel engine with serial prefixes\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e7FB\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4MG\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e5KJ\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePages: 1,139\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFormat: PDF files (zipped)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFile size: 52mb\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCompatibility: Windows\/Mac computers\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eNotes: Instant download only.\u003c\/span\u003e\u003c\/p\u003e","brand":"Quality Manuals","offers":[{"title":"Default Title","offer_id":37651911147682,"sku":"","price":39.9,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0509\/1622\/9282\/products\/ServiceManual-Caterpillar3406B4MG7FB5KJDieselEngineDownload.jpg?v=1611635721","url":"https:\/\/quality-service-repair-manual.com\/products\/service-manual-caterpillar-3406b-4mg-7fb-5kj-diesel-engine-download","provider":"Quality Service Repair Manual","version":"1.0","type":"link"}