{"product_id":"troubleshooting-manual-kal-lbm-caterpillar-c7-c9-truck-diesel-engine-download","title":"Caterpillar C7, C9 (KAL, LBM) Truck Diesel Engine Troubleshooting Manual","description":"\u003ch1 class=\"product-single__title\" data-mce-fragment=\"1\" itemprop=\"name\"\u003eCaterpillar C7, C9 Truck Diesel Engine Troubleshooting Manual KAL, LBM\u003c\/h1\u003e\n\u003cp\u003e\u003cstrong\u003eCovers:\u003cspan\u003e \u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003eCaterpillar C7 and C9 Truck Diesel Engine Troubleshooting with serial prefixes-\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eC7 – KAL\u003c\/li\u003e\n\u003cli\u003eC7 – LBM\u003c\/li\u003e\n\u003cli\u003eC7 – NPH\u003c\/li\u003e\n\u003cli\u003eC7 – SAP\u003c\/li\u003e\n\u003cli\u003eC7 – WAX\u003c\/li\u003e\n\u003cli\u003eC7 – YPG\u003c\/li\u003e\n\u003cli\u003eC9 – 9DG\u003c\/li\u003e\n\u003cli\u003eC9 – CKP\u003c\/li\u003e\n\u003cli\u003eC9 – ETK\u003c\/li\u003e\n\u003cli\u003eC9 – LFE\u003c\/li\u003e\n\u003cli\u003eC9 – LFR\u003c\/li\u003e\n\u003cli\u003eC9 – SRB\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTroubleshooting Manual for Cat C7 and C9 Truck Diesel Engines.\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTopics\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e01 System Overview\u003c\/li\u003e\n\u003cli\u003e02 Electronic Service Tools\u003c\/li\u003e\n\u003cli\u003e03 Replacing the ECM\u003c\/li\u003e\n\u003cli\u003e04 Sensors and Electrical Connectors\u003c\/li\u003e\n\u003cli\u003e05 Programming Parameters\u003c\/li\u003e\n\u003cli\u003e06 Test ECM Mode\u003c\/li\u003e\n\u003cli\u003e07 Customer Passwords\u003c\/li\u003e\n\u003cli\u003e08 ECM Date Time Stamped Information\u003c\/li\u003e\n\u003cli\u003e09 ECM Snapshot\u003c\/li\u003e\n\u003cli\u003e10 Factory Passwords\u003c\/li\u003e\n\u003cli\u003e11 Flash Programming\u003c\/li\u003e\n\u003cli\u003e12 Injector Trim File\u003c\/li\u003e\n\u003cli\u003e13 Service Information Report\u003c\/li\u003e\n\u003cli\u003e14 Customer Specified Parameters\u003c\/li\u003e\n\u003cli\u003e15 Customer Specified Parameters Table\u003c\/li\u003e\n\u003cli\u003e16 Customer Specified Parameters Worksheet\u003c\/li\u003e\n\u003cli\u003e17 Cruise Control Parameters\u003c\/li\u003e\n\u003cli\u003e18 Data Link Parameters\u003c\/li\u003e\n\u003cli\u003e19 Dedicated PTO Parameters\u003c\/li\u003e\n\u003cli\u003e20 Engine and Gear Parameters\u003c\/li\u003e\n\u003cli\u003e21 Engine Monitoring Parameters\u003c\/li\u003e\n\u003cli\u003e22 Exhaust Brake Parameters\u003c\/li\u003e\n\u003cli\u003e23 Idle Parameters\u003c\/li\u003e\n\u003cli\u003e24 Input Selections\u003c\/li\u003e\n\u003cli\u003e25 Maintenance Parameters\u003c\/li\u003e\n\u003cli\u003e26 Output Selections\u003c\/li\u003e\n\u003cli\u003e27 Passwords\u003c\/li\u003e\n\u003cli\u003e28 Selected Engine Rating\u003c\/li\u003e\n\u003cli\u003e29 Smart Idle Parameters\u003c\/li\u003e\n\u003cli\u003e30 Timer Parameters\u003c\/li\u003e\n\u003cli\u003e31 Trip Parameters\u003c\/li\u003e\n\u003cli\u003e32 Truck Manufacture Parameters\u003c\/li\u003e\n\u003cli\u003e33 Vehicle Speed Parameters\u003c\/li\u003e\n\u003cli\u003e34 System Configuration Parameters\u003c\/li\u003e\n\u003cli\u003e35 Can Not Reach Top Engine RPM\u003c\/li\u003e\n\u003cli\u003e36 Can Not Reach Vehicle Speed Limit\u003c\/li\u003e\n\u003cli\u003e37 Check Engine Lamp or Warning Lamp Is Malfunctioning\u003c\/li\u003e\n\u003cli\u003e38 Cruise Control, Idle, or PTO Can Not Be Set\u003c\/li\u003e\n\u003cli\u003e39 Driver Questionnaire\u003c\/li\u003e\n\u003cli\u003e40 Driver Questionnaire Response\u003c\/li\u003e\n\u003cli\u003e41 ECM Will Not Accept Factory Passwords\u003c\/li\u003e\n\u003cli\u003e42 Electronic Service Tool Will Not Communicate with ECM\u003c\/li\u003e\n\u003cli\u003e43 Elevated Idle\u003c\/li\u003e\n\u003cli\u003e44 Engine Cranks but Will Not Start\u003c\/li\u003e\n\u003cli\u003e45 Engine Cranks but Will Not Start\u003c\/li\u003e\n\u003cli\u003e46 Engine Has Early Wear\u003c\/li\u003e\n\u003cli\u003e47 Engine Misfires, Runs Rough or Is Unstable\u003c\/li\u003e\n\u003cli\u003e48 Engine Vibration\u003c\/li\u003e\n\u003cli\u003e49 Engine Will Not Crank\u003c\/li\u003e\n\u003cli\u003e50 Excessive Black Smoke\u003c\/li\u003e\n\u003cli\u003e51 Excessive Fuel Consumption\u003c\/li\u003e\n\u003cli\u003e52 Excessive White Smoke\u003c\/li\u003e\n\u003cli\u003e53 Intermittent Cruise Control, Idle, or PTO Kickout\u003c\/li\u003e\n\u003cli\u003e54 Intermittent Engine Shutdown\u003c\/li\u003e\n\u003cli\u003e55 Intermittent Low Power or Power Cutout\u003c\/li\u003e\n\u003cli\u003e56 Low Power, Poor or No Response to Throttle\u003c\/li\u003e\n\u003cli\u003e57 Poor Acceleration or Response\u003c\/li\u003e\n\u003cli\u003e58 Diagnostic Codes\u003c\/li\u003e\n\u003cli\u003e59 No Diagnostic Code Detected (55)\u003c\/li\u003e\n\u003cli\u003e60 0001-11 Cylinder #1 Injector current fault (72)\u003c\/li\u003e\n\u003cli\u003e61 0002-11 Cylinder #2 Injector current fault (72)\u003c\/li\u003e\n\u003cli\u003e62 0003-11 Cylinder #3 Injector current fault (73)\u003c\/li\u003e\n\u003cli\u003e63 0004-11 Cylinder #4 Injector current fault (73)\u003c\/li\u003e\n\u003cli\u003e64 0005-11 Cylinder #5 Injector current fault (74)\u003c\/li\u003e\n\u003cli\u003e65 0006-11 Cylinder #6 Injector current fault (74)\u003c\/li\u003e\n\u003cli\u003e66 0022-11 Primary to Secondary Engine Speed Signal Calibration (42)\u003c\/li\u003e\n\u003cli\u003e67 0022-13 Engine Speed Signal Calibration Not Performed (42)\u003c\/li\u003e\n\u003cli\u003e68 0030-08 PTO Throttle signal invalid (29)\u003c\/li\u003e\n\u003cli\u003e69 0030-13 PTO Throttle out of calibration (29)\u003c\/li\u003e\n\u003cli\u003e70 0032-05 Turbo Wastegate Solenoid current low\u003c\/li\u003e\n\u003cli\u003e71 0032-06 Turbo Wastegate Solenoid current high\u003c\/li\u003e\n\u003cli\u003e72 0032-11 Turbo Wastegate Solenoid current mismatch\u003c\/li\u003e\n\u003cli\u003e73 0041-03 8 Volt Supply voltage high (21)\u003c\/li\u003e\n\u003cli\u003e74 0041-04 8 Volt Supply voltage low (21)\u003c\/li\u003e\n\u003cli\u003e75 0042-11 Injection Actuation Pressure output fault\u003c\/li\u003e\n\u003cli\u003e76 0043-02 Key Switch Fault (71)\u003c\/li\u003e\n\u003cli\u003e77 0064-02 Secondary Engine Speed loss of signal (34)\u003c\/li\u003e\n\u003cli\u003e78 0064-11 Secondary Engine Speed no pattern (34)\u003c\/li\u003e\n\u003cli\u003e79 0070-05 Inlet Air Heater current low\u003c\/li\u003e\n\u003cli\u003e80 0070-06 Inlet Air Heater current high\u003c\/li\u003e\n\u003cli\u003e81 0071-00 Idle Shutdown Override (01)\u003c\/li\u003e\n\u003cli\u003e82 0071-01 Idle Shutdown (47)\u003c\/li\u003e\n\u003cli\u003e83 0071-14 PTO Shutdown (47)\u003c\/li\u003e\n\u003cli\u003e84 0084-00 Vehicle Overspeed Warning (41)\u003c\/li\u003e\n\u003cli\u003e85 0084-01 Vehicle Speed loss of signal (31)\u003c\/li\u003e\n\u003cli\u003e86 0084-02 Vehicle Speed signal invalid (36)\u003c\/li\u003e\n\u003cli\u003e87 0084-08 Vehicle Speed signal out of range (36)\u003c\/li\u003e\n\u003cli\u003e88 0084-10 Vehicle Speed signal rate of change (36)\u003c\/li\u003e\n\u003cli\u003e89 0084-14 Quick Stop Occurrence\u003c\/li\u003e\n\u003cli\u003e90 0091-08 Throttle Position Invalid (32)\u003c\/li\u003e\n\u003cli\u003e91 0091-13 Throttle Position out of calibration (28)\u003c\/li\u003e\n\u003cli\u003e92 0094-01 Low Fuel Pressure Warning (63)\u003c\/li\u003e\n\u003cli\u003e93 0094-03 Fuel Pressure voltage high (37)\u003c\/li\u003e\n\u003cli\u003e94 0094-04 Fuel Pressure voltage low (37)\u003c\/li\u003e\n\u003cli\u003e95 0094-11 Low Cranking Fuel Pressure (63)\u003c\/li\u003e\n\u003cli\u003e96 0096-03 Fuel Level voltage high\u003c\/li\u003e\n\u003cli\u003e97 0096-04 Fuel Level voltage low\u003c\/li\u003e\n\u003cli\u003e98 0100-01 Low Oil Pressure Warning (46)\u003c\/li\u003e\n\u003cli\u003e99 0100-03 Oil Pressure voltage high (24)\u003c\/li\u003e\n\u003cli\u003e100 0100-04 Oil Pressure voltage low (24)\u003c\/li\u003e\n\u003cli\u003e101 0100-11 Very Low Oil Pressure (46)\u003c\/li\u003e\n\u003cli\u003e102 0102-01 Low Boost Pressure (25)\u003c\/li\u003e\n\u003cli\u003e103 0102-02 Boost Pressure signal erratic\u003c\/li\u003e\n\u003cli\u003e104 0102-03 Boost Pressure voltage high (25)\u003c\/li\u003e\n\u003cli\u003e105 0102-04 Boost Pressure voltage low (25)\u003c\/li\u003e\n\u003cli\u003e106 0102-07 Boost Pressure not responding\u003c\/li\u003e\n\u003cli\u003e107 0105-00 High Intake Manifold Air Temperature Warning (64)\u003c\/li\u003e\n\u003cli\u003e108 0105-03 Intake Manifold Air Temperature voltage high (38)\u003c\/li\u003e\n\u003cli\u003e109 0105-04 Intake Manifold Air Temperature voltage low (38)\u003c\/li\u003e\n\u003cli\u003e110 0105-11 Very High Intake Manifold Air Temperature (64)\u003c\/li\u003e\n\u003cli\u003e111 0108-03 Barometric Pressure voltage high (26)\u003c\/li\u003e\n\u003cli\u003e112 0108-04 Barometric Pressure voltage low (26)\u003c\/li\u003e\n\u003cli\u003e113 0110-00 High Coolant Temperature Warning (61)\u003c\/li\u003e\n\u003cli\u003e114 0110-03 Coolant Temperature voltage high (27)\u003c\/li\u003e\n\u003cli\u003e115 0110-04 Coolant Temperature voltage low (27)\u003c\/li\u003e\n\u003cli\u003e116 0110-11 Very High Coolant Temperature (61)\u003c\/li\u003e\n\u003cli\u003e117 0111-01 Low Coolant Level Warning (62)\u003c\/li\u003e\n\u003cli\u003e118 0111-02 Coolant Level signal invalid (12)\u003c\/li\u003e\n\u003cli\u003e119 0111-03 Coolant Level voltage high (12)\u003c\/li\u003e\n\u003cli\u003e121 0111-04 Coolant Level voltage low (12)\u003c\/li\u003e\n\u003cli\u003e122 0111-11 Very Low Coolant Level (62)\u003c\/li\u003e\n\u003cli\u003e123 0111-14 Low Coolant Level Warning\u003c\/li\u003e\n\u003cli\u003e124 0128-03 Secondary Fuel Level voltage high\u003c\/li\u003e\n\u003cli\u003e125 0128-04 Secondary Fuel Level voltage low\u003c\/li\u003e\n\u003cli\u003e126 0164-00 Excessive Injection Actuation Pressure (17)\u003c\/li\u003e\n\u003cli\u003e127 0164-02 Injection Actuation Pressure Signal Erratic (15)\u003c\/li\u003e\n\u003cli\u003e128 0164-03 Injection Actuation Pressure voltage high (15)\u003c\/li\u003e\n\u003cli\u003e129 0164-04 Injection Actuation Pressure voltage low (15)\u003c\/li\u003e\n\u003cli\u003e130 0164-11 Injection Actuation Pressure system fault (39)\u003c\/li\u003e\n\u003cli\u003e131 0168-00 Excessive ECM Battery Power (17)\u003c\/li\u003e\n\u003cli\u003e132 0168-01 Low ECM Battery Power (17)\u003c\/li\u003e\n\u003cli\u003e133 0168-02 ECM Battery Power Intermittent (51\u003c\/li\u003e\n\u003cli\u003e134 0173-00 High Exhaust Gas Temperature Derate\u003c\/li\u003e\n\u003cli\u003e135 0173-11 Very High Exhaust Gas Temperature Derate\u003c\/li\u003e\n\u003cli\u003e136 0186-04 PTO Engine Shutdown Switch voltage low\u003c\/li\u003e\n\u003cli\u003e137 0186-14 PTO Engine Shutdown Switch Occurrence (47)\u003c\/li\u003e\n\u003cli\u003e138 0190-00 Engine Overspeed Warning (35)\u003c\/li\u003e\n\u003cli\u003e139 0190-02 Primary Engine Speed Loss of Signal (34)\u003c\/li\u003e\n\u003cli\u003e140 0190-11 Primary Engine Speed no pattern (34)\u003c\/li\u003e\n\u003cli\u003e141 0224-11 Theft Deterrent Active (00)\u003c\/li\u003e\n\u003cli\u003e142 24-14 Theft Deterrent Active with Engine Cranking (00)\u003c\/li\u003e\n\u003cli\u003e143 0231-02 J1939 Data Incorrect (58)\u003c\/li\u003e\n\u003cli\u003e144 0231-11 J1939 Data Link Fault (58)\u003c\/li\u003e\n\u003cli\u003e145 0231-12 J1939 Device Not Responding\u003c\/li\u003e\n\u003cli\u003e146 0231-14 Transmission Data Link Derate\u003c\/li\u003e\n\u003cli\u003e147 0232-03 5 Volt Supply voltage high (21)\u003c\/li\u003e\n\u003cli\u003e148 0232-04 5 Volt Supply voltage low (21)\u003c\/li\u003e\n\u003cli\u003e149 0246-11 Brake Pedal Switch #1 Fault\u003c\/li\u003e\n\u003cli\u003e150 0247-11 Brake Pedal Switch #2 Fault\u003c\/li\u003e\n\u003cli\u003e151 0252-11 Engine Software Incorrect (59)\u003c\/li\u003e\n\u003cli\u003e152 0253-02 Check Customer or System Parameters (56)\u003c\/li\u003e\n\u003cli\u003e153 0253-14 Truck Manufacturer Parameter Not Programed\u003c\/li\u003e\n\u003cli\u003e154 5 Volt Engine Pressure Sensor Supply Circuit – Test\u003c\/li\u003e\n\u003cli\u003e155 Accelerator Pedal (Throttle) Position Sensor Circuit – Test\u003c\/li\u003e\n\u003cli\u003e156 Air Inlet Heater Circuit – Test\u003c\/li\u003e\n\u003cli\u003e157 ATA (SAE J1587 J1708) Data Link Circuit – Test\u003c\/li\u003e\n\u003cli\u003e158 Change Oil Lamp Circuit – Test\u003c\/li\u003e\n\u003cli\u003e159 Check Engine Lamp Circuit – Test\u003c\/li\u003e\n\u003cli\u003e160 Clutch Pedal Position Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e161 Coolant Level Sensor Circuit – Test\u003c\/li\u003e\n\u003cli\u003e162 Cooling Fan Circuit and AC Compressor Clutch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e163 Cooling Fan Circuit and AC High Pressure Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e164 Cruise Control Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e165 Diagnostic Enable Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e166 ECM Memory – Test\u003c\/li\u003e\n\u003cli\u003e167 Electrical Connectors – Inspect\u003c\/li\u003e\n\u003cli\u003e168 Engine Pressure Sensor Open or Short Circuit – Test\u003c\/li\u003e\n\u003cli\u003e169 Engine Running Output Circuit – Test\u003c\/li\u003e\n\u003cli\u003e170 Engine Speed, Timing Sensor Circuit – Test\u003c\/li\u003e\n\u003cli\u003e171 Engine Temperature Sensor Open or Short Circuit – Test\u003c\/li\u003e\n\u003cli\u003e172 Exhaust Brake Circuit – Test\u003c\/li\u003e\n\u003cli\u003e173 Diesel Particulate Filter Circuit – Test\u003c\/li\u003e\n\u003cli\u003e174 Fast Idle Enable Circuit – Test\u003c\/li\u003e\n\u003cli\u003e175 Fast Idle Lamp Circuit – Test\u003c\/li\u003e\n\u003cli\u003e176 Fuel Level Sensor Circuit – Test\u003c\/li\u003e\n\u003cli\u003e177 Idle Shutdown Timer – Test\u003c\/li\u003e\n\u003cli\u003e178 Ignore Brake, Clutch Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e179 Injection Actuation Pressure – Test\u003c\/li\u003e\n\u003cli\u003e180 Injection Actuation Pressure Control Valve Circuit – Test\u003c\/li\u003e\n\u003cli\u003e181 Injection Actuation Pressure Sensor – Test\u003c\/li\u003e\n\u003cli\u003e182 Injector Solenoid Circuit – Test\u003c\/li\u003e\n\u003cli\u003e183 Neutral Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e184 Powertrain Data Link Circuit – Test\u003c\/li\u003e\n\u003cli\u003e185 PTO Engine RPM Set Speed (Input A and Input B) Circuit – Test\u003c\/li\u003e\n\u003cli\u003e186 PTO Engine Shutdown Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e187 PTO Shutdown Timer – Test\u003c\/li\u003e\n\u003cli\u003e188 PTO Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e189 PTO Switch ON Lamp Circuit – Test\u003c\/li\u003e\n\u003cli\u003e190 Remote PTO Accelerator Position Sensor Circuit – Test\u003c\/li\u003e\n\u003cli\u003e191 Service Brake Pedal Position (Switch 1) Circuit – Test\u003c\/li\u003e\n\u003cli\u003e192 Service Brake Pedal Position (Switch 2) Circuit – Test\u003c\/li\u003e\n\u003cli\u003e193 Starting Aid Output Circuit – Test\u003c\/li\u003e\n\u003cli\u003e194 Tachometer Circuit – Test\u003c\/li\u003e\n\u003cli\u003e195 Torque Limit Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e196 Transmission (AT,MT,HT) Relay Circuit – Test\u003c\/li\u003e\n\u003cli\u003e197 Two Speed Axle Switch Circuit – Test\u003c\/li\u003e\n\u003cli\u003e198 Vehicle Speed and Speedometer Circuit – Test\u003c\/li\u003e\n\u003cli\u003e199 Wait To Start Lamp Circuit – Test\u003c\/li\u003e\n\u003cli\u003e200 Warning Lamp Circuit – Test\u003c\/li\u003e\n\u003cli\u003e201 Waste-gate Solenoid – Test\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cspan\u003e\u003cstrong\u003ePages:\u003c\/strong\u003e 852\u003cbr\u003e\u003cstrong\u003eFormat\u003c\/strong\u003e: PDF\u003cbr\u003e\u003cstrong\u003eCompatibility\u003c\/strong\u003e: Windows\/Mac\/Tablet\u003c\/span\u003e\u003c\/p\u003e","brand":"Quality Manual","offers":[{"title":"Default Title","offer_id":37144157257890,"sku":"","price":44.9,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0509\/1622\/9282\/products\/CaterpillarC7_C9TruckDieselEngineTroubleshootingManualKAL_LBM.jpg?v=1606710351","url":"https:\/\/quality-service-repair-manual.com\/products\/troubleshooting-manual-kal-lbm-caterpillar-c7-c9-truck-diesel-engine-download","provider":"Quality Service Repair Manual","version":"1.0","type":"link"}